Utility Box
A fun project with many possible uses. The utility box can be customized to fit your needs – whether for camera gear, crafting or even as a picnic box.
You will need
| Tools | Materials |
| PCM compound saw | Ply wood 8-9mm thick |
| PST 18 JigSaw | Box bottom and lid 500 x 350mm – 2 pieces |
| PSR 18 Cordless drill | Box lower front and back 500 x 100 mm – 2 pieces |
| PEX 220 sander | Box lower sides 350 x 100 mm – 2 pieces |
| PFS 2000 spray | Box lid front and back 500 mm x 50mm – 2 pieces |
| Palm router | Box lid sides 350 x 50mm – 2 pieces |
| Angle grinder with skinny discs | Ply wood +/- 5mm |
| pop rivet gun | Insert bottom 490 x 340mm – 1 piece |
| PTK 14 E Tacker with 10 and 14mm long staples and nails | Insert front and back 490 x 90mm – 2 pieces |
| Insert sides and dividers 350 – 90mm – 6 pieces | |
| alu angle +/- 19mm – 1800 – 2 pieces | |
| alu flat 16mm x 1300 – 2 pieces | |
| 50-70mm but hinges silver colour – 2 pieces | |
| hook and loop type clasp | |
| wood glue | |
| peeled rivet 4.0 x 15mm – 100 pieces | |
| screws 3.5 x 20mm | |
| Clear varnish | |
| Black spray paint x 1 tin | |
| Handle , fold down type |
Follow these steps:
Utility Picnic box
- Mark out on base where sides fit and drill pilot holes
- Build bottom frame
- Attach to the base
- Repeat this for the top box
- Sand and varnish
- Fit hinges (this step we might move to later)
- Cut angle to fit the top and bottom
- Cut flat bar to fit around the lip
- Drill holes and pop rivet all the aluminium pieces
- Tape closed and paint inside black
Insert
- Cut wood to size to fit base
- Assemble outer frame
- Attach to the base
- Cut dividers to size
- Attach to the base and frame
- Sand and varnish
- Insert into box
Take a closer look:
